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What are the key sales KPIs for the Industrial Hose & Hydraulic Fittings Distribution industry in 2027?

What are the key sales KPIs for the Industrial Hose & Hydraulic Fittings Distribution industry in 2027?
📖 4,581 words🗓️ Published Jun 20, 2026 · Updated May 28, 2026
Direct Answer

The nine KPIs that matter for industrial hose and hydraulic fittings distribution in 2027 are: (1) Same-Day Fill Rate, (2) Mobile Service Response SLA, (3) Gross Margin by Channel Mix, (4) Inventory Turns, (5) Revenue per Branch, (6) Account Retention (Top-50), (7) Crew Billable Utilization, (8) Customer Wallet Share, and (9) Engineered Assembly Attach Rate. Distributors who win the $14-16B US market run an 88-94% same-day fill on stocked SKUs, hit 60-180 minute mobile response in metros, hold 28-38% blended gross margin, turn inventory 4-7x annually, and pull $3-9M revenue per branch — with the top quartile pushing 18-22% operating margin on the back of OEM-grade assemblies and VMI subscriptions rather than commodity counter sales.

> TL;DR — Industrial hose and hydraulic fittings distribution is a parts-meets-emergency-service business: half the gross profit comes from $185-$485 assembly tickets where the customer needs the hose ON the machine within two hours, the other half from $750-$3,500 specialty/engineered builds tied to mining, oil & gas, LNG turnarounds, and IIJA/IRA construction pull-through. Track fill rate and mobile SLA hourly, channel-mix margin and crew utilization weekly, branch P&L and wallet share monthly, and OEM contract renewals quarterly. The operators who clear 20% operating margin (Parker Hannifin, Eaton, Pirtek franchisees, Motion Industries' top branches) all do four things: keep SAE J517/ISO 18752 stock deep on the top 800 SKUs, run mobile crews at 70-85% billable, attach engineered assemblies on 35-50% of OEM accounts, and convert 25-45% of managed accounts to VMI/vendor-managed inventory programs.

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Why Industrial Hose & Hydraulic Fittings Works Differently

crimped hydraulic hose assembly closeup

This pillar is not commodity industrial distribution. Four mechanics separate it from MRO, bearings, or fasteners — and each one bends the KPI tree in a specific direction.

1. Downtime is the actual product. A burst hydraulic hose on a $2M Caterpillar 992 wheel loader at a Nevada copper mine is a $15,000-$45,000/hour loss, not a $385 part order. Customers do not buy hose; they buy the time to get the machine back online. This is why Pirtek USA built a 150+ location franchise around 60-minute mobile response, why Motion Industries staffs 24/7 dispatch on top-50 accounts, and why same-day fill rate (88-94% on stocked SKUs) and mobile SLA (60-180 min metro) sit ahead of price on the buyer scorecard. The KPI consequence: fill-rate misses do not just cost the order — they cost the next ten orders because the customer found a backup vendor.

2. The SKU pyramid is brutal. A mature branch carries 8,000-15,000 active SKUs across SAE 100R1 through 100R17, ISO 18752 high-impulse, DIN EN 856, food-grade, steam, hydraulic crimp fittings (NPT, JIC 37°, ORFS, BSPP, DIN, Komatsu, Caterpillar O-ring face seal), industrial multipurpose, suction & discharge, chemical, and metal hose. Top 800 SKUs do 70-80% of revenue; the bottom 5,000 are tail SKUs kept for one or two strategic accounts. Inventory turns of 4-7x annual is healthy — distributors who chase 10x turns by cutting tail SKUs lose mining and oil & gas accounts within two quarters because the one weird fitting they didn't stock was the deal-breaker.

3. Assembly is where the margin lives. A 6-foot 1/2" 2-wire hydraulic hose sells for $24 at material cost. The same hose crimped with the right JIC fittings, pressure-tested to 4,000 PSI, and tagged with traceability sells for $185-$285 as a commercial assembly and $750-$3,500 as a specialty engineered build (aerospace, defense, subsea, food-grade FDA, ultra-high-pressure waterjet). Gross margin on raw hose is 22-28%; on crimped commercial assemblies it climbs to 28-38%; on OEM-grade engineered assemblies it hits 38-52%. The KPI that matters: engineered assembly attach rate — the percentage of OEM accounts where you sell the crimp, the test, and the documentation, not just the bulk hose.

4. Standards are non-negotiable and they're getting tighter. SAE J517, ISO 18752, EN 853/856/857, MSHA (mining), USCG (marine), DNV (offshore), API 7K (oilfield), FDA 21 CFR (food/beverage), and the 2026 update to ISO 18752-D for cyclic impulse all dictate which fittings can crimp onto which hose at which pressure. A wrong SAE-to-DIN crimp combination is a safety-of-life issue at 5,000 PSI. Distributors who let counter staff "wing it" lose insurance coverage; distributors who certify every crimp operator to NAHAD standards and document every assembly with a traceable tag command 38-52% gross margin on the same physical hose. The KPI tree therefore weights training hours, certification currency, and assembly defect rate as P1 metrics — not as HR overhead.

The 9 KPIs, In Depth

hose distribution sales counter

1. Same-Day Fill Rate on Stocked SKUs (Target: 88-94%)

The single most predictive KPI in industrial hose distribution. Measured as: orders fully shipped/picked up the same business day, divided by total orders for stocked SKUs (excluding tail/special-order). Parker Hannifin's distributor partner program requires 90%+ for Premier tier; Motion Industries' top-quartile branches run 92-94%; commodity counter shops drift to 78-85% and lose mining/oil & gas accounts. The bottom 1,500 SKUs are NOT counted — the KPI is honest only when scoped to the top 800. Daily dashboards must show fill rate by branch, by product family (hydraulic hose, industrial hose, fittings, adapters, crimp ferrules), and by customer tier. A fill miss on a top-10 account triggers a same-shift root-cause review.

2. Mobile Service Response SLA (Target: 60-180 min metro, 2-4 hr regional)

Pirtek USA built a $400M+ franchise system on a 60-minute metro response promise. Motion Industries and DXP run 90-180 min metro SLAs on contracted accounts. The KPI is measured page-to-arrival, not page-to-completion. Track by metropolitan area (Houston, Pittsburgh, Salt Lake, Edmonton, Chicago all run different baselines), by shift (day vs. night vs. weekend), and by crew. Crews that miss SLA more than 8% of the time get re-routed or re-trained — not fired, because the system (dispatch software, truck inventory, traffic routing) usually causes the miss. Best-in-class Pirtek franchisees hit 92-96% SLA compliance.

3. Gross Margin by Channel Mix (Blended Target: 28-38%)

Channel mix is the single biggest GM driver. Targets by channel: counter sale 22-28%, mobile assembly 32-42%, OEM engineered assembly 38-52%, MRO contract 26-32%, e-commerce 24-30%, project/turnaround T&M 30-40%. The KPI report should show GM% AND GM$ by channel — a branch running 38% on a $400K month is worse than 32% on a $900K month. Parker Hannifin's distributor segment runs ~30% GM (mix-weighted); Eaton's hydraulics distribution runs ~32%; Gates Industrial runs ~36% on a more OEM-skewed book; Motion Industries blended ~30%; Applied Industrial ~29%; DXP ~28%; Pirtek franchisees 38-48% on the mobile-heavy mix.

4. Inventory Turns (Target: 4-7x annual, 5-6x healthy)

Total COGS divided by average inventory at cost. Below 4x means you're carrying dead stock (often slow-moving fittings or one-customer specials); above 8x usually means you've stripped the tail SKUs that win strategic accounts. The KPI must be decomposed: A-class SKUs should turn 10-15x, B-class 5-8x, C-class 2-4x, D-class (strategic tail) 1-2x. Motion Industries runs ~5.2x blended; Applied Industrial ~5.0x; DXP ~4.4x; large Parker distributors 5-6x; specialty hose-only shops can hit 7x because their SKU breadth is narrower.

5. Revenue per Branch (Target: $3-9M, top quartile $7-12M)

Pure productivity metric. A $3M branch is typically a single mobile crew, 1 inside salesperson, 1 counter person, ~600 active accounts. A $7-9M branch is 2-3 mobile crews, 2-3 inside reps, 1-2 outside reps, ~1,200 active accounts. A $12M+ branch is a regional hub with crimp/test cell, in-house engineering, ~1,800+ accounts. Track revenue per branch AGAINST revenue per employee — $750K-$1.1M per FTE is healthy for distributors, $1.4M+ for OEM-skewed houses, $1.6M+ for Pirtek-style mobile-only franchisees.

6. Account Retention — Top 50 Customers (Target: 88-94% YoY)

The top 50 customers usually drive 35-55% of branch revenue. Losing 3 of them is a 15-25% revenue hit. The KPI is measured as: top-50 customers from year T who purchased $100+ in year T+1, divided by 50. Industry benchmark is 88-94% for mature distributors. The decomposition that matters: why the 6-12% churned — competitive bid loss, M&A consolidation by the customer, plant closure, quality/service failure, or rep departure. Quality/service failures and rep departures are the only two the distributor controls; both should be <2% of the top-50 churn.

7. Mobile Crew Billable Utilization (Target: 70-85%)

For distributors running mobile assembly trucks (Pirtek model, plus Motion Industries' Field Service, DXP's hose-on-wheels, Applied Industrial's MaintenancePRO mobile, and every Parker Hose Doctor franchise). Calculated as billable hours divided by total paid hours, by crew, by week. 70% is the floor where the truck breaks even; 80-85% is the sweet spot; above 88% means you're under-staffed and missing SLAs. Pirtek franchisees publicly target 78-82%; Motion Industries Field Service runs 72-78% blended.

8. Customer Wallet Share — Top Accounts (Target: 25-45%)

The percentage of a customer's total hose/fittings/hydraulics spend captured by your branch. Measured via account-planning interviews + competitive intel + AP reviews on contracted accounts. A top-50 account spending $400K with you that spends $1.2M total elsewhere is 25% wallet share — a growth target, not a retention story. The 25-45% benchmark is wide because mining/oil & gas mega-accounts rarely give 100% to one distributor (single-point-of-failure risk), while manufacturing OEMs often consolidate 70-85% to a primary. VMI/managed-inventory programs are the proven lever: customers on VMI run 55-75% wallet share versus 25-40% transactional.

9. Engineered Assembly Attach Rate (Target: 35-50% of OEM accounts)

The percentage of OEM/strategic accounts where you sell the crimp + pressure-test + tag, not just the bulk hose and fittings. This is the KPI that separates 18% operating-margin distributors from 10% commodity shops. Measured as: OEM accounts with engineered-assembly revenue / total OEM accounts. Parker Hannifin distributor partners average ~42% (Parker funds the engineering training); Eaton-aligned distributors ~38%; Gates Industrial ~45% on its OEM book; independent regional distributors typically 25-35%. Each 5pp of attach rate adds roughly 1pp to blended operating margin.

Real Operators

Parker Hannifin (NYSE: PH) runs ~$20B annual revenue as the world's largest hydraulic and pneumatic motion-control company. Its Hose Products Division operates through a tiered distributor partner program (Premier, Standard, Authorized) with publicly stated fill-rate, training, and engineered-assembly attach requirements. Parker reports ~22% segment operating margin on the Motion Systems and Diversified Industrial segments, and its ParkerStore retail format anchors counter sales in 13,000+ locations globally. Parker Hose Doctor mobile franchises run a 60-90 min metro response SLA in over 40 countries.

Eaton Corporation (NYSE: ETN) runs ~$25B annual revenue post-2021 Cobham acquisitions; its hydraulics business includes the legacy Vickers brand and reports ~18% operating margin in the Aerospace + Vehicle segments where hose and fittings live. Eaton sold most of its hydraulics filtration to Danfoss in 2021 but retained the high-pressure hose and connector business — the segment that competes head-to-head with Parker on mining, mobile equipment, and industrial OEM.

Gates Industrial (NYSE: GTES) runs ~$3.5B revenue with hose, belts, and power transmission. Gates reports the highest distributor-channel GM in the segment (~36% blended) because the OEM-engineered book is heavier than competitors. Gates Megacrimp and Gates PolarSeal fittings are the reference points for sub-zero and high-cycle hydraulic applications.

Bosch Rexroth (Bosch Group, ~$8B hydraulics segment) plus HydraForce (Bosch-acquired 2021, ~$300M cartridge-valve specialist) plus Continental ContiTech (Continental AG industrial, includes Goodyear Engineered Products acquired 2017) form the European-anchored alternative to Parker/Eaton. Continental ContiTech reports ~12-14% operating margin on the industrial hose segment.

Pirtek USA runs 150+ franchised mobile hose service locations across the US under a 60-minute metro response promise; the franchise system reports ~$400M+ in system-wide sales. Pirtek's KPI dashboard publicly tracks SLA compliance, mobile crew utilization, and same-truck fill rate as the three top-line metrics.

Motion Industries (Genuine Parts Company subsidiary, ~$8.5B revenue) runs 550+ US branches with hose & fittings as a top-5 product category. Motion's Industrial Solutions group provides VMI to ~3,500 industrial accounts; the segment runs ~30% GM blended.

Applied Industrial Technologies (NYSE: AIT) runs ~$4.4B revenue across 600+ North American facilities; Fluid Power Operations (hose, fittings, hydraulics, pneumatics) is ~22% of total revenue at ~32% GM and represents the highest-margin segment.

Kaman Distribution Group (formerly NYSE: KAMN, now Littlejohn-owned) plus DXP Enterprises (NASDAQ: DXPE, ~$1.7B revenue) plus Swagelok (privately held, ~$3B revenue, instrumentation-grade fittings) round out the top tier. DXP's Innovative Pumping Solutions and Service Centers segments report ~14% operating margin on a hose/fittings-heavy mix.

Specialty regional operators include Hose Master (industrial metal hose specialist, Ohio-based), Brennan Industries (hydraulic adapters and fittings, ~$200M revenue), Manuli Hydraulics (Italian, ~€500M revenue), Alfagomma (Italian, ~€500M revenue), Kuriyama of America (Japanese parent, ~$300M US presence), and Hercules Sealing Products (Motion Industries-acquired 2018, seal kits for hydraulic cylinder rebuild).

Failure Modes

1. Counter-shop drift — chasing volume on bulk hose, losing the assembly margin. The most common margin collapse in the segment. A branch hits a sales target by pushing $24 bulk hose at 22% GM instead of $285 engineered assemblies at 42% GM. Revenue grows 8-12% YoY while GM$ stays flat or drops. The fix is hard-wiring channel-mix targets into rep compensation: 40-55% of variable comp should come from engineered-assembly attach, not from gross revenue. Pirtek franchise contracts enforce this with mandatory assembly-to-bulk ratios in their reporting packs.

2. Mobile crew over-promise / under-staff — 60-minute SLA in name only. A branch advertises 60-min metro response but actually runs 65-90 min because the crew is at 92% utilization and traffic eats the buffer. SLA compliance drops to 68-75% (versus 92-96% target), top-10 mining account churns within two quarters. The fix is two-truck minimum staffing in any metro with $4M+ in mobile revenue, plus a published SLA scorecard reviewed weekly. Pirtek's franchise audit will pull a franchisee's territory back if SLA drops below 85% for two consecutive quarters.

3. Inventory turns tunnel-vision — strip-mining the tail to hit a turns target. A new branch manager pushes turns from 4.2x to 6.8x in 12 months by cutting 1,800 slow-moving SKUs. Inventory dollars drop $1.8M; cash flow looks great. Twelve months later the mining account drives 22% of revenue away because the one Komatsu O-ring face seal in a non-standard pitch wasn't on the shelf. Turns recovered, GM$ collapsed. The fix is per-account stocking lists for top-50 customers — those SKUs are NEVER candidates for tail-cutting.

4. Standards/certification gaps — uncertified crimp operator, no traceability. A branch lets a counter person crimp a 5,000 PSI hydraulic assembly without NAHAD certification, without pressure-test documentation, without a traceable tag. The assembly fails on a $1.8M Caterpillar dozer at a Wyoming coal mine; the customer's insurance carrier sues for $400K in equipment damage and 14 hours of downtime. The branch's product liability policy excludes uncertified work. The fix is hard-gated: NO crimp leaves the building without a certified operator's stamp, a pressure-test record, and a serialized tag. NAHAD audit, ISO 9001 surveillance, and customer audit prep all key off this.

Reporting Cadence

Daily (every shift, 7 AM cutoff for prior day)

Weekly (Monday 8 AM, prior week close)

Monthly (5th of month close)

Quarterly (15 days after quarter close)

30/60/90 Day Plan

Days 1-30 — Instrument the velocity layer. Stand up a daily fill-rate and mobile-SLA dashboard pulling from Eclipse/Epicor Prophet 21, SAP, or Infor SX.e — whichever ERP backs the branch network. Define the top-800 SKU list per branch with the branch manager and ops lead; exclude tail SKUs from fill-rate denominator. Wire mobile dispatch logs (Pirtek Connect, ServiceMax, IFS, or a custom Salesforce Service Cloud build) into the dashboard for page-to-arrival timestamps. Publish the first weekly scorecard to all branch managers by day 21. Audit crimp/test certification currency for every operator; pull NAHAD records and reconcile against payroll. Identify any operator out of certification and ground them from crimp work until renewed. By day 30, every branch should know its baseline fill rate, mobile SLA compliance, and crimp certification status — without exception.

Days 31-60 — Build the margin layer and channel-mix targets. Pull 12 months of invoice-line detail and tag every transaction by channel (counter, mobile, OEM engineered, MRO contract, e-commerce, project T&M). Calculate GM% and GM$ by channel, by branch, by customer tier. Rebuild rep variable compensation so 40-55% of comp comes from engineered-assembly attach and OEM channel revenue, not gross top-line. Run a per-account stocking review for top-50 customers at each branch — lock those SKUs out of any tail-cutting initiative. Negotiate vendor rebate accruals quarterly with Parker, Eaton, Gates, Continental, Manuli, Alfagomma — most distributors leave 0.5-1.5pp of GM on the table by missing tier thresholds. Start the inside-to-outside lead-routing rebuild: every inside-sales-qualified opportunity over $25K should route to outside within 48 hours. By day 60, the channel-mix dashboard, rebuilt comp plans, and per-account stocking locks should be in production.

Days 61-90 — Lock retention and wallet share. Pull AP-level data from contracted top-50 accounts where allowed; reconcile against competitive intel (Parker, Gates, Continental sales reps will share informally on shared accounts). Calculate wallet share for each top-50; identify the 10-15 accounts where wallet share is below 30% and there's documented growth opportunity. Build named-account plans for each, with VMI conversion as the primary lever (VMI accounts run 55-75% wallet share versus 25-40% transactional). Sign or renew 3-5 VMI contracts in the quarter. Stand up the quarterly OEM contract renewal calendar with executive sponsors assigned for any contract within 9 months of expiry. Publish the first full monthly branch P&L with all 9 KPIs by day 90 — every branch manager should have a single page that shows velocity, margin, retention, and productivity in one view, benchmarked against peer branches and against the public comparables (Parker, Eaton, Gates, Motion, Applied, DXP, Pirtek).

FAQ

What is a healthy gross margin for industrial hose and hydraulic fittings distribution in 2027?

Blended GM of 28-38% is healthy for a multi-channel distributor. Pure-mobile operators (Pirtek franchisees) run 38-48%; OEM-heavy engineered-assembly houses (Gates-aligned) run 34-40%; commodity counter-heavy distributors drift to 24-30%. The decomposition that matters is GM by channel: counter 22-28%, mobile assembly 32-42%, OEM engineered 38-52%, MRO contract 26-32%. A branch hitting 32% blended with 45% engineered-attach is healthier than one hitting 34% blended with 28% engineered-attach — the second branch is one mining-account loss away from margin collapse.

How does Pirtek USA's mobile model compare to Motion Industries or Applied Industrial on KPIs?

Pirtek is a pure-play mobile franchise with a single product line (hose assemblies on demand) — its KPI tree is narrower and deeper: 60-minute SLA, 78-82% crew utilization, 38-48% GM, $1.6M+ revenue/FTE. Motion Industries and Applied Industrial are broadline distributors where hose & fittings is one of 8-12 product categories; their hose segments run ~30-32% GM, ~5x turns, $750K-$1.1M revenue/FTE. Different models, different KPI tuning — but the underlying mechanic is the same: downtime is the product, and fill rate plus SLA drive everything else.

Which KPI moves operating margin fastest in industrial hose distribution?

Engineered assembly attach rate. Each 5pp of attach rate (e.g., moving from 35% to 40% of OEM accounts buying the crimp + test + tag, not just the bulk hose) adds roughly 1pp to blended operating margin because the channel runs 38-52% GM versus 22-28% on bulk. The next-fastest mover is mobile crew billable utilization — every 5pp of utilization (from 70% to 75%) drops roughly 0.6pp to operating margin because crew labor is the largest fixed cost in the mobile book.

How do IRA, IIJA, and CHIPS Act megaprojects affect industrial hose KPIs?

The three programs combined push ~$1.5T into US infrastructure, semiconductor fabs, and clean-energy projects through 2032. Pull-through on industrial hose and fittings runs 0.5-1.5% of project value depending on equipment intensity — a $4B semiconductor fab pulls $20-60M in hose, fittings, and hydraulic assemblies across construction (heavy equipment) and operational (process hose, chemical hose, ultra-pure deionized water). The KPI implications: project/turnaround T&M revenue should grow to 12-18% of total revenue for distributors with megaproject exposure (Houston, Phoenix, Columbus, Syracuse, Boise), engineered assembly attach should climb 5-10pp because megaproject specs require traceability, and DSO often stretches to 55-75 days on GC-contracted work.

What ERP and dispatch tools support the KPI tree described here?

Eclipse (Epicor Prophet 21 successor) is the dominant ERP for mid-large distributors; SAP and Infor SX.e cover the largest national accounts; Pirtek runs a proprietary Pirtek Connect dispatch system. Channel-mix margin reporting typically requires a layered BI tool — Power BI, Tableau, or Domo — pulling invoice-line detail with channel tags. Mobile dispatch sits in ServiceMax, IFS Cloud Service Management, or Salesforce Service Cloud for non-Pirtek operators. PIM tools (Akeneo, Salsify, Inriver) power e-commerce catalogs for fittings cross-references; pricing tools (Vendavo, PROS, Zilliant) optimize counter and mobile pricing by customer tier. Engineering and assembly design runs in Parker InvenStar, Bosch Rexroth AssistantPRO, or Brennan AS configurators.

What's the realistic timeline to move a branch from commodity to engineered-attach mix?

12-18 months for a branch with a sales team already in place; 24-36 months if comp plans need to be rebuilt and reps need to be replaced. The pacing is: months 1-6 instrument and report the channel-mix data so reps see their own attach rate weekly; months 6-12 rebuild variable comp to weight engineered attach 40-55%; months 12-18 invest in crimp/test cell capacity and NAHAD certification depth so the branch can actually deliver engineered assemblies at OEM-grade quality. Branches that try to skip the certification investment hit a quality ceiling around 32% attach rate and stall.

<!--pillar-weave-->

flowchart TD A[Customer Call / Counter Walk-in / Mobile Page] --> B{Is it on the truckunder br/over or in branch stock?} B -- Yes, 88-94% --> C[Same-Day Fillunder br/over $185-$485 assembly ticket] B -- No, 6-12% --> D{Can we cross-shipunder br/over from sister branch under 24hr?} D -- Yes --> E[Next-Day Fillunder br/over Margin holds at 28-38%] D -- No --> F[Backorder + Manuli/Alfagomma/Parkerunder br/over 3-7 day air freightunder br/over Margin drops to 18-24%] C --> G[Mobile Crew Dispatchunder br/over 60-180 min metro SLA] G --> H{Engineered orunder br/over Commercial Assembly?} H -- Commercial 65% --> I[28-38% GMunder br/over $185-$485 ticket] H -- Engineered 35% --> J[38-52% GMunder br/over $750-$3,500 ticketunder br/over OEM-grade traceability] I --> K[VMI Conversion Candidate?under br/over 25-45% mature accounts] J --> K K --> L[Top-50 Account Retentionunder br/over 88-94% YoY]
flowchart LR A[KPI Tree] --> B[Velocity Layer] A --> C[Margin Layer] A --> D[Retention Layer] B --> B1[Same-Day Fill Rateunder br/over 88-94%] B --> B2[Mobile Response SLAunder br/over 60-180 min] B --> B3[Crew Utilizationunder br/over 70-85%] C --> C1[GM by Channelunder br/over 28-38% blended] C --> C2[Inventory Turnsunder br/over 4-7x] C --> C3[Engineered Attachunder br/over 35-50% OEM] D --> D1[Top-50 Retentionunder br/over 88-94%] D --> D2[Wallet Shareunder br/over 25-45%] D --> D3[Revenue per Branchunder br/over $3-9M] B1 --> E[Operating Marginunder br/over 10-22%] C1 --> E D1 --> E

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